A Closer Look At Metal Fabrication Welding Process

06/05/2021

"Fabrication," mainly when linked to industry, implies the building of structures, machines, products, or other equipment by stamping, cutting, shaping, joining, and even assembling components from raw materials - most frequently metals.

In general terms, the welding and fabrication shop is likely to cover many of the following activities:

  • Cutting
  • Burning
  • Bending
  • Wheeling
  • Shearing
  • Folding
  • Forming
  • Punching
  • Milling
  • Tapping
  • Turning
  • Welding
  • Soldering


Welding

Welding is often a significant part of metal fabrication, and many bent parts and assemblies will be tack welded collectively before being ensured for accuracy and fit.

Welding is a fabrication method predominantly about joining metals or thermoplastics by causing coalescence, which is commonly achieved by melting the parts, adding a filler material to form the weld pool, which, when cooled, becomes a very sturdy joint (the weld). This is different from brazing and soldering, which does not induce melting of the initial components but melts a material between the parts to form a bond between them.

There are lots of different forms of energy which can be used for welding other than the gas flame most of us recognize being also; laser, electric arc, electron beam, friction, or ultrasound. Welding is a skilled operation and requires numerous safety precautions to avoid burns, shocks, eye damage, fumes, etc.

Metal fabrication welding has become an industry in itself, with many fabrication shops operating all across the world to provide products that are required in various important industrial sectors. Among multiple projects, an efficient service provider dealing with metal fabrication provides, making loose parts, structural edges for buildings and weighty equipment, and hand railings and stairs for installations.

The entire welding process begins with preparing shop drawings, which are sometimes provided by the customer needing fabricated metal parts. Or sometimes, the job is also entrusted to steel detailers used as a reference point in the finishing manufacturing process. The CNC machines are programmed accordingly by the manufacturing engineer expert in the process of welding.

A fabrication provider may use many raw materials to manufacture their products, ranging from plate metal, welding wire, castings, and a mixture of other types of fittings. Total Fabrication involves many different steps like cutting and burning, forming, machining, welding, and then the final assembly.

Call us today for more information at 250-635-6161

Different fabrication shops use other techniques for cutting metals to the required dimension or size, and they use many tools for the purpose. Shearing is the most familiar technique used in cutting material as it is so successful and can get the work done in a short time for all kinds of metal fabrication welding. The utensils and equipment used in this technique may range from special band saws equipped with blades, water jet cutters, and many more.

Of all the steps in metal fabrication, welding is the most significant, mainly if the metal used is steel. As soon as all the parts required for the project are machined, they are assembled and then appropriately welded for the final product. Right care should be taken during welding so that no loose parts are left behind, or there should be no welding of two wrong parts. The appropriate temperature should be maintained so that there are no useless errors in the final product.

Steel Fabrication Shop

A steel fabrication supply shop will come equipped with all provisions and machinery to make all kinds of steel components from handrails, stairs, fences, joists, deck to pipes. A good company is, of course, one that will take up the entire method of designing, detailing, creating a blueprint, and building products according to client specifications. Structural engineers design and draw while actual cutting, bending, and welding are done by workers using fabrication machines. After the final product is ready, it is inspected and then delivered to the client.
Use custom fabricated metal only from the experienced and certified user and ensures greater productivity whatever your area of operation!

If you are looking for a steel supply shop, then Terrace Steel Works is the right place for you. We offer portable welding and machining service in Terrace, BC, for more than 40 years. At Terrace Steel Works, we can handle small and massive projects with the help of our experience and the latest machinery.

Call us today for more information at 250-635-6161